Honeywell DVD Recorder L User Manual Page 1

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INSTALLATION INSTRUCTIONS
66-1153-03
R7140G,L,M
Burner Control Modules
APPLICATION
The Honeywell R7140G,L,M Burner Control Modules are
microprocessor-based integrated burner controls for
automatically fired gas, oil or combination fuel single burner
applications. The Burner Control Module system consists of a
Relay Module, Q520A Subbase, Amplifier and Purge Card.
Options include S7800 Keyboard Display Modules (KDM).
The R7140 Burner Control Modules directly replace many
BC7000 PM720G,L,M, and many R4150G,L,M and
R4140G,L,M units using the existing Q520A 20-terminal
Wiring Subbase.
The R7140 can be demonstrated or tested on the FSP5004
tester. Note that the R7849 UV Amplifier or the R7851 Optical
Flame Amplifier cannot be tested.
The R7140G,L,M is programmed to provide a level of safety,
functional capability and features beyond the capacity of
conventional controls.
Functions provided by the R7140G,L,M include automatic
burner sequencing, flame supervision, system status
indication, system or self-diagnostics and troubleshooting.
FEATURES
Device status available to ModBus™ through S7810M
card or S7800A1001 Series 5 Keyboard Display.
Safety features:
Interlock check.
Closed loop logic test.
Dynamic AMPLI-CHECK™.
Dynamic input check.
Dynamic safety relay test.
Dynamic self-check logic.
Expanded safe-start check.
High Fire Purge Switch test (R7140L only).
Internal hardware status monitoring.
Low Fire Start Switch test.
Tamper resistant timing and logic.
Application flexibility.
0.8 or 3.0 second Flame Failure Response Time (FFRT),
depending on amplifier selected.
Dependable, long-term operation provided by
microcomputer technology.
Five LEDs for sequence information. See Fig. 1.
Five function Run/Test Switch.
Interchangeable plug-in flame amplifiers.
Nonvolatile memory; history files and sequencing
status are retained after loss of power and can be
viewed using the Keyboard Display Module
S7800A1001 (sold separately).
Report generation (optional) through modbus™.
NOTE: Check Service Notes on page 7 and Static Check-
out on page 26 prior to installation of R7140.
Burner controller data (optional):
Lockout/alarm status.
Total cycles of operation.
Total hours of operation.
Status of configuration jumpers.
Status of Run/Test Switch.
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Summary of Contents

Page 1 - Burner Control Modules

INSTALLATION INSTRUCTIONS66-1153-03R7140G,L,MBurner Control ModulesAPPLICATIONThe Honeywell R7140G,L,M Burner Control Modules are microprocessor-based

Page 2 - SPECIFICATIONS

R7140G,L,M BURNER CONTROL MODULES66-1153—03 10Fig. 5. Internal block diagram of the R7140G1000. (See Fig. 8 for detailed wiring.)CONFIGURATION JUMPERS

Page 3 - 3 66-1153—03

R7140G,L,M BURNER CONTROL MODULES11 66-1153—03Fig. 6. Internal block diagram of the R7140G2008. (See Fig. 7 for detailed wiring.)CONFIGURATION JUMPERS

Page 4 - 66-1153—03 4

R7140G,L,M BURNER CONTROL MODULES66-1153—03 12Fig. 7. Wiring diagram for R7140G2008 for application replacing R4140G with start Interlock or BC7000L10

Page 5 - 5 66-1153—03

R7140G,L,M BURNER CONTROL MODULES13 66-1153—03Fig. 8. Field wiring for R7140G1000 used for replacing R4140G Programmers with pre-ignition interlocks.R

Page 6 - INSTALLATION

R7140G,L,M BURNER CONTROL MODULES66-1153—03 14Fig. 9. Operating sequence, R7140L1009 and R7140L2007.R7140LPOWER00OPERATINGCONTROLSANDINTERLOCKSBURNERF

Page 7 - Final Wiring Check

R7140G,L,M BURNER CONTROL MODULES15 66-1153—03Fig. 10. Internal block diagram of the R7140L1009. (See Fig. 12 for detailed wiring.)CONFIGURATION JUMPE

Page 8 - Mounting R7140 Relay Module

R7140G,L,M BURNER CONTROL MODULES66-1153—03 16Fig. 11. Internal block diagram of the R7140L2007. (See Fig. 13 for detailed wiring.)CONFIGURATION JUMP

Page 9 - 9 66-1153—03

R7140G,L,M BURNER CONTROL MODULES17 66-1153—03Fig. 12. Sample block diagram of field wiring for the R7140L1009, used for replacing R4140L Programmers

Page 10 - 66-1153—03 10

R7140G,L,M BURNER CONTROL MODULES66-1153—03 18Fig. 13. Block diagram of field wiring for the R7140L2007, used for replacingBC7000L1000 with PM720L.REC

Page 11 - 11 66-1153—03

R7140G,L,M BURNER CONTROL MODULES19 66-1153—03Fig. 14. Operating sequence, R7140M.R7140MPOWEROPERATINGCONTROLSANDINTERLOCKSBURNERFLAMESIGNALDAMPERMOTO

Page 12 - 66-1153—03 12

R7140G,L,M BURNER CONTROL MODULES66-1153—03 2Fig. 1. Burner Control Module and sequence status LEDs.SPECIFICATIONSElectrical Ratings (See Table 1):Vol

Page 13 - 13 66-1153—03

R7140G,L,M BURNER CONTROL MODULES66-1153—03 20Fig. 15. Internal block diagram of the R7140M1007 with start interlocks. (See Fig. 17 for detailed wirin

Page 14 - 66-1153—03 14

R7140G,L,M BURNER CONTROL MODULES21 66-1153—03Fig. 17. R7140M1007 used on applications replacing R4140M Programmers with Start Interlocks or BC7000 wi

Page 15 - 15 66-1153—03

R7140G,L,M BURNER CONTROL MODULES66-1153—03 22Fig. 18. Block diagram of field wiring for the R7140M1007, used for replacing R4140M Programmers with Pr

Page 16 - 66-1153—03 16

R7140G,L,M BURNER CONTROL MODULES23 66-1153—03SAFETY SHUTDOWNSafety Shutdown (Lockout) occurs if any of the following occur during the indicated perio

Page 17 - 17 66-1153—03

R7140G,L,M BURNER CONTROL MODULES66-1153—03 24Normal Start-Up Pre-PurgeThe R7140 provides a pre-purge timing selectable from two seconds to 30 minutes

Page 18 - BC7000L1000 with PM720L

R7140G,L,M BURNER CONTROL MODULES25 66-1153—031. In Pre-Purge Drive To High Fire Position (R7140L), the Run/Test Switch, when placed in the TEST posit

Page 19 - 19 66-1153—03

R7140G,L,M BURNER CONTROL MODULES66-1153—03 26STATIC CHECKOUTAfter checking all wiring, perform this checkout before installing the R7140 on the subba

Page 20 - 66-1153—03 20

R7140G,L,M BURNER CONTROL MODULES27 66-1153—036 All L1-5 — 1. Ignition spark (if ignition transformer is connected to terminal 5).2. Automatic p

Page 21 - 21 66-1153—03

R7140G,L,M BURNER CONTROL MODULES66-1153—03 28SYSTEM CHECKOUTIMPORTANTPerform all Static Checkout Procedures for the applicable relay module shown in

Page 22 - Interlocks

R7140G,L,M BURNER CONTROL MODULES29 66-1153—037. Power is connected to the system disconnect switch (master switch).8. Lockout is reset (reset button)

Page 23 - OPERATION

R7140G,L,M BURNER CONTROL MODULES3 66-1153—03Table 1. Flame Detection Systems.aFlame Failure Response Time (FFRT) depends on selection of amplifier an

Page 24 - Run/Test Switch

R7140G,L,M BURNER CONTROL MODULES66-1153—03 3020. Run the burner through another sequence, observing the flame signal for:a. Pilot flame alone.b. Pilo

Page 25 - RUN/TEST SWITCH

R7140G,L,M BURNER CONTROL MODULES31 66-1153—036. After the PILOT LED turns on in interrupted pilot applications, set the Run/Test Switch to the TEST p

Page 26 - STATIC CHECKOUT

R7140G,L,M BURNER CONTROL MODULES66-1153—03 32If hot refractory saturation occurs, the condition must be corrected. Add an orifice plate in front of t

Page 27 - 27 66-1153—03

R7140G,L,M BURNER CONTROL MODULES33 66-1153—038.If the response time is still too slow, replace the Plug-in Flame Signal Amplifier. 9.If the detector

Page 28 - SYSTEM CHECKOUT

R7140G,L,M BURNER CONTROL MODULES66-1153—03 34

Page 29 - INITIAL LIGHTOFF CHECKS

R7140G,L,M BURNER CONTROL MODULES35 66-1153—03

Page 30 - INSTALLATIONS USING A

R7140G,L,M BURNER CONTROL MODULESAutomation and Control SolutionsHoneywell International Inc.1985 Douglas Drive NorthGolden Valley, MN 55422customer.

Page 31 - (All Infrared Detectors)

R7140G,L,M BURNER CONTROL MODULES66-1153—03 4Above times cover the Purge timings of the R4140/50 Pro-grammers and PM720.Other timings exist—consult th

Page 32 - DETECTORS)

R7140G,L,M BURNER CONTROL MODULES5 66-1153—03a The R7140 must have an earth ground providing a connection between the subbase and the control panel or

Page 33 - (ALL INSTALLATIONS)

R7140G,L,M BURNER CONTROL MODULES66-1153—03 6a 30 seconds with JR2 clipped and jumper from terminal 8 to terminal 15.* STANDBY and RUN can be an infin

Page 34 - 66-1153—03 34

R7140G,L,M BURNER CONTROL MODULES7 66-1153—03LocationHumidityInstall the relay module where the relative humidity never reaches the saturation point.

Page 35 - 35 66-1153—03

R7140G,L,M BURNER CONTROL MODULES66-1153—03 8* Check terminal 8 and 15.If jumpered, ST7800A1031 (7 second purge).If not jumpered, ST7800A1039 (30 seco

Page 36 - Golden Valley, MN 55422

R7140G,L,M BURNER CONTROL MODULES9 66-1153—03Fig. 4. Operating sequence, R7140G1000/R7140G2008.R7140GPOWEROPERATINGCONTROLSANDINTERLOCKSBURNERFLAMESIG

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