Honeywell HERCULINE 2000 User Manual

Honeywell Field Solutions HercuLine® 2000 Series Actuator Installation, Operation and Maintenance Manual Doc. No.: 62-86-25-10 Revision: 7

Introduction Product Description 2 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 Display a

Replacement/Upgrade/Accessory Kits Replacement Kits 92 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7

Replacement/Upgrade/Accessory Kits Replacement Kits Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 93

Replacement/Upgrade/Accessory Kits Replacement Kits 94 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7

Replacement/Upgrade/Accessory Kits Replacement Kits Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 95

Replacement/Upgrade/Accessory Kits Replacement Kits 96 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7

Replacement/Upgrade/Accessory Kits Replacement Kits Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 97

Replacement/Upgrade/Accessory Kits Replacement Kits 98 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7

Replacement/Upgrade/Accessory Kits Replacement Kits Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 99

Replacement/Upgrade/Accessory Kits Replacement Kits 100 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision

Replacement/Upgrade/Accessory Kits Replacement Kits Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 10

Introduction Product Description Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 3 7/08 TB3Connec

Replacement/Upgrade/Accessory Kits Upgrade Kits 102 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7

Replacement/Upgrade/Accessory Kits Upgrade Kits Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 103 7/

Replacement/Upgrade/Accessory Kits Accessory Kits 104 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7

Troubleshooting Introduction Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 105 7/08 Troubleshoo

Troubleshooting Troubleshooting Procedures 106 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08

Troubleshooting Troubleshooting Procedures Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 107 7/08

Troubleshooting Troubleshooting Procedures 108 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08

Troubleshooting Troubleshooting Procedures Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 109 7/08

Troubleshooting Troubleshooting Procedures 110 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08

Troubleshooting Troubleshooting Procedures Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 111 7/08

Introduction Product Description 4 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08

Appendix A - HercuLine® 2001/2002 Configuration Record Sheet 112 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual

Appendix A - HercuLine® 2001/2002 Configuration Record Sheet Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance

Appendix A - HercuLine® 2001/2002 Configuration Record Sheet 114 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual

Appendix A - HercuLine® 2001/2002 Configuration Record Sheet Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance

Index 116 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 Index A Actuator Rotation, 40, 64 A

Index Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 117 7/08 Inputs, 39 Installation, 12 Instal

Index 118 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 Stall, 84 Start Up Checklist, 83 St

Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 119 7/08

Honeywell Process Solutions Industrial Measurement and Control 512 Virginia Drive Fort Washington, PA 19034 62-86-25-10 0708 Printed in USA htt

Specifications Technical and Operating Specifications Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual

Specifications Technical and Operating Specifications 6 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision

Specifications Technical and Operating Specifications Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual

Specifications Technical and Operating Specifications 8 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision

Specifications Technical and Operating Specifications Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual

Specifications Model Selection Guide 10 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 Model

Specifications Model Selection Guide Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 11 7/08 2002

ii HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 Notices and Trademarks Copyright 2008 by

Installation Installation Overview 12 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 Installa

Installation Before Starting Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 13 7/08 Before Starti

Installation Actuator Mounting 14 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 CLEARANCE F

Installation Mechanical Installation Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 15 7/08 Mecha

Installation Mechanical Installation 16 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 Vertic

Installation Electrical Installation Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 17 7/08 Elect

Installation Electrical Installation 18 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 HercuL

Installation Electrical Installation Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 19 7/08 Hercu

Installation Electrical Installation 20 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 HercuL

Installation Electrical Installation Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 21 7/08 Power

Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual iii 7/08 About This Document Abstract This manual

Installation Electrical Installation 22 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 Step

Burner Control/Flame Safety Electrical Installation Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 23

Burner Control/Flame Safety Series 90 Control – HercuLine® 2001 model only 24 HercuLine™ 2000 Series Actuator - Installation, Operation and Mainten

Burner Control/Flame Safety Series 90 Control – HercuLine® 2001 model only Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and

Burner Control/Flame Safety Split Range 26 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 Spl

Burner Control/Flame Safety Master/Slave Arrangement Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 2

Burner Control/Flame Safety Master/Slave Arrangement 28 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision

Burner Control/Flame Safety Master/Slave Arrangement Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 2

Burner Control/Flame Safety Master/Slave Arrangement 30 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision

Set Up and Calibration Procedures Overview Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 31 7/08

iv HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 Symbol Definitions The following table lis

Set Up and Calibration Procedures Local Display and Keypad 32 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Rev

Set Up and Calibration Procedures Set Up Tips Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 33 7/08

Set Up and Calibration Procedures Set Up Groups 34 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7

Set Up and Calibration Procedures Set Up Groups Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 35 7/0

Set Up and Calibration Procedures Set Up Procedure 36 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7

Set Up and Calibration Procedures Set Up Procedure Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 37

Set Up and Calibration Procedures Configuration Prompt Hierarchy 38 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manua

Set Up and Calibration Procedures Input Set Up Group Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 3

Set Up and Calibration Procedures Input Set Up Group 40 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision

Set Up and Calibration Procedures Input Set Up Group Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 4

Contents Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual v 7/08 Contents Introduction ...

Set Up and Calibration Procedures Input Set Up Group 42 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision

Set Up and Calibration Procedures Input Set Up Group Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 4

Set Up and Calibration Procedures Relays Set Up Group 44 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision

Set Up and Calibration Procedures Relays Set Up Group Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual

Set Up and Calibration Procedures Relays Set Up Group 46 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision

Set Up and Calibration Procedures Relays Set Up Group Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual

Set Up and Calibration Procedures Relays Set Up Group 48 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision

Set Up and Calibration Procedures Current Out Set Up Group Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Man

Set Up and Calibration Procedures Communications Set Up Group 50 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual

Set Up and Calibration Procedures Digital Input Set Up Group Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance M

Contents vi HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 Lock Set Up Group ...

Set Up and Calibration Procedures Display Set Up Group 52 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revisio

Set Up and Calibration Procedures Lock Set Up Group Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 53

Set Up and Calibration Procedures Lock Set Up Group 54 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7

Set Up and Calibration Procedures Read Status Set Up Group Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Man

Set Up and Calibration Procedures Drive Set Up Group 56 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision

Set Up and Calibration Procedures Drive Set Up Group Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 5

Set Up and Calibration Procedures Drive Set Up Group 58 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision

Set Up and Calibration Procedures Maintenance Set Up Group Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Man

Set Up and Calibration Procedures Maintenance Set Up Group 60 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Rev

Set Up and Calibration Procedures Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 61 7/08 Actuato

Contents Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual vii 7/08 Tables Table 1 Specifications -

Set Up and Calibration Procedures Regions of Motor Travel 62 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revi

Set Up and Calibration Procedures CAL POSOUT Group Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 63

Set Up and Calibration Procedures Auto - Manual Drive Switch 64 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual R

Set Up and Calibration Procedures Calibration Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 65 7/08

Set Up and Calibration Procedures Calibration 66 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/

Set Up and Calibration Procedures Calibration Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 67 7/08

Set Up and Calibration Procedures Calibration 68 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/

Set Up and Calibration Procedures Calibration Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 69 7/08

Set Up and Calibration Procedures Calibration 70 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/

Set Up and Calibration Procedures Calibration Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 71 7/08

Contents viii HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 Figures Figure 1 HercuLine® 2000

Set Up and Calibration Procedures Calibration 72 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/

Set Up and Calibration Procedures Calibration Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 73 7/08

Set Up and Calibration Procedures Calibration 74 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/

Set Up and Calibration Procedures Calibration Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 75 7/08

Set Up and Calibration Procedures Calibration 76 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/

Set Up and Calibration Procedures Calibration Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 77 7/08

Set Up and Calibration Procedures Setting End-of-Travel Limit Switches 78 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance

Set Up and Calibration Procedures Setting End-of-Travel Limit Switches Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Mai

Set Up and Calibration Procedures Setting End-of-Travel Limit Switches 80 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance

Set Up and Calibration Procedures Setting Auxiliary Switches Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance M

Introduction Product Description Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 1 7/08 Introducti

Set Up and Calibration Procedures Setting Auxiliary Switches 82 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual R

Start-Up/Operation Introduction Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 83 7/08 Start-Up/O

Start-Up/Operation Operating Displays 84 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 Opera

Start-Up/Operation Position Sensor Operation Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 85 7/08

Start-Up/Operation Remote Setpoint Operation 86 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/0

Maintenance Introduction Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 87 7/08 Maintenance Intro

Maintenance Basic Maintenance 88 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 Bottom cover

Maintenance Replacement Procedures Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 89 7/08 Replace

Maintenance Replacement Procedures 90 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 7 7/08 Power Di

Replacement/Upgrade/Accessory Kits Replacement Kits Revision 7 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual 91