Honeywell UDC2500 User Manual

Honeywell Process Solutions Industrial Measurement and Control UDC2500 Universal Digital Controller Product Manual 51-52-25-127 April 2007

Introduction 4/07 UDC2500 Universal Digital Controller Product Manual x Table 4-26 Run/Monitor Functions __________________________________________

Configuration 86 UDC2500 Universal Digital Controller Product Manual 4/07 The content of the Emails sent by this controller contains the Alarm that

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 87 3.17 Configuration Record Sheet Enter the value or selection for each pro

Configuration 88 UDC2500 Universal Digital Controller Product Manual 4/07 Group Prompt Function Prompt Value or Selection Factory Setting Group Pr

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 89 4 Monitoring and Operating the Controller 4.1 O

Monitoring and Operating the Controller 90 UDC2500 Universal Digital Controller Product Manual 4/07 4.2 Operator Interface Introduction Figure 4-1 i

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 91 Table 4-1 Procedure to Enter a Security Code S

Monitoring and Operating the Controller 92 UDC2500 Universal Digital Controller Product Manual 4/07 Individual key lockout There are three keys that

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 93 4.5 Monitoring Your Controller 4.5.1 Annunciato

Monitoring and Operating the Controller 94 UDC2500 Universal Digital Controller Product Manual 4/07 4.5.2 Viewing the operating parameters Press the

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 95 4.5.3 Diagnostic Messages The UDC2500 performs b

Introduction xi UDC2500 Universal Digital Controller Product Manual 4/07 Table 10-7 Computer Setpoint Selection ___________________________________

Monitoring and Operating the Controller 96 UDC2500 Universal Digital Controller Product Manual 4/07 XXXX IN 1 Ratio BiasIN 2 Ratio BiasPV SourceRS

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 97 4.6 Single Display Functionality Introduction

Monitoring and Operating the Controller 98 UDC2500 Universal Digital Controller Product Manual 4/07 Single Display Parameters Table 4-5 Single Disp

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 99 4.7 Start Up Procedure for Operation Table 4-6

Monitoring and Operating the Controller 100 UDC2500 Universal Digital Controller Product Manual 4/07 4.8 Control Modes ATTENTION After changing a Lo

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 101 4.8.2 What happens when you change modes Table

Monitoring and Operating the Controller 102 UDC2500 Universal Digital Controller Product Manual 4/07 Switching between setpoints You can switch Loca

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 103 Viewing Times The times are viewed on the lower

Monitoring and Operating the Controller 104 UDC2500 Universal Digital Controller Product Manual 4/07 4.11 Accutune III Introduction Accutune III

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 105 At the end of the tuning process, the controlle

Introduction 4/07 UDC2500 Universal Digital Controller Product Manual xii Figures Figure 1-1 UDC2500 Operator Interface (all display items shown) _

Monitoring and Operating the Controller 106 UDC2500 Universal Digital Controller Product Manual 4/07 Configuration Check for Duplex See Subsection 3

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 107 This selection results in performance tuning ov

Monitoring and Operating the Controller 108 UDC2500 Universal Digital Controller Product Manual 4/07 Step Operation Press Result 5 Initiate Tunin

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 109 4.11.6 Error Codes Table 4-16 Procedure for Ac

Monitoring and Operating the Controller 110 UDC2500 Universal Digital Controller Product Manual 4/07 Completing Accutune When Accutune is complete,

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 111 Set up Procedure Use the following procedure (T

Monitoring and Operating the Controller 112 UDC2500 Universal Digital Controller Product Manual 4/07 Switch between two sets via keyboard (without a

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 113 Step Operation Press Result Lower Display =

Monitoring and Operating the Controller 114 UDC2500 Universal Digital Controller Product Manual 4/07 4.16 Setting a Failsafe Output Value for Resta

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 115 4.17 Setting Failsafe Mode Introduction You c

Introduction xiii UDC2500 Universal Digital Controller Product Manual 4/07 Figure 5-8 Wiring Connections for 0 to 20 mA or 4 to 20 mA Input – Input

Monitoring and Operating the Controller 116 UDC2500 Universal Digital Controller Product Manual 4/07 RUN/HOLD key You can start or stop the Ramp or

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 117 Step Operation Press Result 6 End the Ramp W

Monitoring and Operating the Controller 118 UDC2500 Universal Digital Controller Product Manual 4/07 4.21 Setpoint Ramp/Soak Programming Introducti

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 119 Contents Definition ATTENTION Entering “0”

Monitoring and Operating the Controller 120 UDC2500 Universal Digital Controller Product Manual 4/07 Contents Definition ENABL = When the program

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 121 500400200300°FTime/Hours0 1 2 3 4 5 6 7 8 9 1

Monitoring and Operating the Controller 122 UDC2500 Universal Digital Controller Product Manual 4/07 Program record sheet Draw your ramp/soak profil

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 123 Run/Monitor the program Prior to running the pr

Monitoring and Operating the Controller 124 UDC2500 Universal Digital Controller Product Manual 4/07 Function Press Result Viewing the present ram

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 125 4.22 P.I.E. Tool Maintenance Screens Introduct

Monitoring and Operating the Controller 126 UDC2500 Universal Digital Controller Product Manual 4/07 Figure 4-6 Loop Data Maintenance Screen The L

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 127 Loop Data – Alarm Details This screen appears w

Monitoring and Operating the Controller 128 UDC2500 Universal Digital Controller Product Manual 4/07 Loop Data – Digital Input Details This screen a

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 129 Status Data Select Status Data from the Mainten

Monitoring and Operating the Controller 130 UDC2500 Universal Digital Controller Product Manual 4/07 Ethernet Status Select Ethernet Status from the

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 131 4.23 Configuring your Ethernet Connection Intr

Monitoring and Operating the Controller 132 UDC2500 Universal Digital Controller Product Manual 4/07 Close the IR configuration window and then sing

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 133 Configuring the Controller via Ethernet Communi

Monitoring and Operating the Controller 134 UDC2500 Universal Digital Controller Product Manual 4/07 Now set your Ethernet address to 10.0.0.2 as sh

Monitoring and Operating the Controller 4/07 UDC2500 Universal Digital Controller Product Manual 135 Figure 4-16 Configuration Upload in Progress

Introduction 4/07 UDC2500 Universal Digital Controller Product Manual 1 1 Introduction 1.1 Overview Function The UDC2500 is a microprocessor-based s

Input Calibration 136 UDC2500 Universal Digital Controller Product Manual 4/07 5 Input Calibration WARNING—SHOCK HAZARD INPUT CALIBRATION MAY REQU

Input Calibration 4/07 UDC2500 Universal Digital Controller Product Manual 137 Calibration Steps Use the following steps when calibrating an input.

Input Calibration 138 UDC2500 Universal Digital Controller Product Manual 4/07 PV Input Range Range Values Sensor Type °F °C 0 % 100 % S 0 to

Input Calibration 4/07 UDC2500 Universal Digital Controller Product Manual 139 Table 5-2 Voltage and Milliamp Equivalents for Input 2 Range Values

Input Calibration 140 UDC2500 Universal Digital Controller Product Manual 4/07 Type of Input Equipment Needed RTD (Resistance Thermometer Device) •

Input Calibration 4/07 UDC2500 Universal Digital Controller Product Manual 141 Thermocouple Inputs Using a Thermocouple Source Refer to Figure 5-3 a

Input Calibration 142 UDC2500 Universal Digital Controller Product Manual 4/07 Radiamatic, Millivolts, Volts or Thermocouple Differential Inputs Ref

Input Calibration 4/07 UDC2500 Universal Digital Controller Product Manual 143 0 to 10 Volts Refer to Figure 5-6 and wire the controller according t

Input Calibration 144 UDC2500 Universal Digital Controller Product Manual 4/07 5.5 Input 1 Calibration Procedure Preliminary Steps • Apply power

Input Calibration 4/07 UDC2500 Universal Digital Controller Product Manual 145 Step Operation Press Result 3 Calibrate 100 % FunctionFunctionFunc

Introduction 2 UDC2500 Universal Digital Controller Product Manual 4/07 Mount Anywhere This instrument is intended for industrial control applicatio

Input Calibration 146 UDC2500 Universal Digital Controller Product Manual 4/07 5.6 Input 2 Set Up Wiring 0 to 20 mA or 4 to 20 mA Inputs – Input 2

Input Calibration 4/07 UDC2500 Universal Digital Controller Product Manual 147 0 to 2 Volts, 0 to 5 Volts, or 1 to 5 Volt Inputs – Input 2 Refer to

Input Calibration 148 UDC2500 Universal Digital Controller Product Manual 4/07 Procedure The calibration procedure for Input #2 is listed in Table 5

Input Calibration 4/07 UDC2500 Universal Digital Controller Product Manual 149 5.8 Restore Input Factory Calibration Introduction The factory calib

Input Calibration 150 UDC2500 Universal Digital Controller Product Manual 4/07 Step Operation Press Result or until you change the input selec

Output Calibration 4/07 UDC2500 Universal Digital Controller Product Manual 151 6 Output Calibration 6.1 Overview Introduction This section describe

Output Calibration 152 UDC2500 Universal Digital Controller Product Manual 4/07 6.2 Current Output Calibration Introduction Calibrate the controlle

Output Calibration 4/07 UDC2500 Universal Digital Controller Product Manual 153 Procedure The procedure for calibrating the Current Output is listed

Output Calibration 154 UDC2500 Universal Digital Controller Product Manual 4/07 6.3 Auxiliary Output Calibration Introduction Calibrate the control

Output Calibration 4/07 UDC2500 Universal Digital Controller Product Manual 155 Procedure The procedure for calibrating the auxiliary output is list

Introduction 4/07 UDC2500 Universal Digital Controller Product Manual 3 1.2 Function of Displays and Keys Table 1-1 shows each key on the operator

Output Calibration 156 UDC2500 Universal Digital Controller Product Manual 4/07 6.4 Restore Output Factory Calibration Procedure Introduction The

Output Calibration 4/07 UDC2500 Universal Digital Controller Product Manual 157 Step Operation Press Result Upper Display = the new selection Lo

Troubleshooting/Service 158 UDC2500 Universal Digital Controller Product Manual 4/07 7 Troubleshooting/Service 7.1 Overview Introduction Instrument

Troubleshooting/Service 4/07 UDC2500 Universal Digital Controller Product Manual 159 Installation related problems Read the Installation section in

Troubleshooting/Service 160 UDC2500 Universal Digital Controller Product Manual 4/07 Customer support If you cannot solve the problem using the trou

Troubleshooting/Service 4/07 UDC2500 Universal Digital Controller Product Manual 161 7.3 Power-up Tests What happens at power-up When power is app

Troubleshooting/Service 162 UDC2500 Universal Digital Controller Product Manual 4/07 7.5 Background Tests Introduction The UDC2500 performs ongoing

Troubleshooting/Service 4/07 UDC2500 Universal Digital Controller Product Manual 163 Lower Display Reason for Failure How to Correct the Problem IN

Troubleshooting/Service 164 UDC2500 Universal Digital Controller Product Manual 4/07 7.6 Controller Failure Symptoms Introduction In addition to t

Troubleshooting/Service 4/07 UDC2500 Universal Digital Controller Product Manual 165 If the symptom still persists, refer to the installation sectio

Introduction 4 UDC2500 Universal Digital Controller Product Manual 4/07 1.3 Process Instrument Explorer Software Overview Process Instrument Explor

Troubleshooting/Service 166 UDC2500 Universal Digital Controller Product Manual 4/07 Procedure #1 Table 7-5 explains how to troubleshoot power failu

Troubleshooting/Service 4/07 UDC2500 Universal Digital Controller Product Manual 167 Procedure #3 Table 7-7 explains how to troubleshoot Position P

Troubleshooting/Service 168 UDC2500 Universal Digital Controller Product Manual 4/07 Procedure #4 Table 7-8 explains how to troubleshoot Time Propor

Troubleshooting/Service 4/07 UDC2500 Universal Digital Controller Product Manual 169 Procedure #5 Table 7-9 explains how to troubleshoot Current/Tim

Troubleshooting/Service 170 UDC2500 Universal Digital Controller Product Manual 4/07 Procedure #6 Table 7-10 explains how to troubleshoot Alarm Rela

Troubleshooting/Service 4/07 UDC2500 Universal Digital Controller Product Manual 171 Procedure #7 Table 7-11 explains how to troubleshoot a Keyboard

Troubleshooting/Service 172 UDC2500 Universal Digital Controller Product Manual 4/07 Procedure #8 Table 7-11 explains how to troubleshoot a Communic

Troubleshooting/Service 4/07 UDC2500 Universal Digital Controller Product Manual 173 Procedure #9 Table 7-13 explains how to troubleshoot a Communic

Troubleshooting/Service 174 UDC2500 Universal Digital Controller Product Manual 4/07 7.8 Restoring Factory Configuration Introduction This procedur

Troubleshooting/Service 4/07 UDC2500 Universal Digital Controller Product Manual 175 7.9 Software Upgrades Introduction This procedure enables softw

Introduction 4/07 UDC2500 Universal Digital Controller Product Manual 5 No need to get access to the back of the controller to communicate with the

Troubleshooting/Service 176 UDC2500 Universal Digital Controller Product Manual 4/07 11 Contact your Honeywell Representative to place an order. Pl

Parts List 4/07 UDC2500 Universal Digital Controller Product Manual 177 8 Parts List 8.1 Exploded View Introduction Figure 8-1 is an exploded view

Parts List 178 UDC2500 Universal Digital Controller Product Manual 4/07 Table 8-1 Parts Identification Key Number Part Number Description 1 51453

Parts List 4/07 UDC2500 Universal Digital Controller Product Manual 179 8.2 Removing the chassis Using a thin screwdriver, gently twist the sc

Modbus RTU Function Codes 180 UDC2500 Universal Digital Controller Product Manual 4/07 9 Modbus RTU Function Codes 9.1 Overview This section descr

Modbus RTU Function Codes 4/07 UDC2500 Universal Digital Controller Product Manual 181 Register Address Structure Table 9-1 Integer Parameter Type

Modbus RTU Function Codes 182 UDC2500 Universal Digital Controller Product Manual 4/07 9.3 Function Code 20 (14h) - Read Configuration Reference D

Modbus RTU Function Codes 4/07 UDC2500 Universal Digital Controller Product Manual 183 Reference Type Definitions The Reference Type definition is a

Modbus RTU Function Codes 184 UDC2500 Universal Digital Controller Product Manual 4/07 9.3.1 Read Configuration Examples Example #1 The following is

Modbus RTU Function Codes 4/07 UDC2500 Universal Digital Controller Product Manual 185 Example #2 The following is another example of a request and

4/07 UDC2500 Universal Digital Controller Product Manual ii Notices and Trademarks Copyright 2007 by Honeywell Revision 5 April 2007 WARRANTY/RE

Introduction 6 UDC2500 Universal Digital Controller Product Manual 4/07 Pollution Degree: Pollution Degree 2: Normally non-conductive pollution with

Modbus RTU Function Codes 186 UDC2500 Universal Digital Controller Product Manual 4/07 9.4 Function Code 21 (15h) - Write Configuration Reference

Modbus RTU Function Codes 4/07 UDC2500 Universal Digital Controller Product Manual 187 File Number The file number word contains the register number

Modbus RTU Function Codes 188 UDC2500 Universal Digital Controller Product Manual 4/07 9.4.1 Write Configuration Examples Example #1 The following i

Modbus Read, Write and Override Parameters plus Exception Codes 4/07 UDC2500 Universal Digital Controller Product Manual 189 10 Modbus Read, Write a

Modbus Read, Write and Override Parameters plus Exception Codes 190 UDC2500 Universal Digital Controller Product Manual 4/07 Analog Parameters • Wh

Modbus Read, Write and Override Parameters plus Exception Codes 4/07 UDC2500 Universal Digital Controller Product Manual 191 Table 10-1 Control Dat

Modbus Read, Write and Override Parameters plus Exception Codes 192 UDC2500 Universal Digital Controller Product Manual 4/07 10.4 Miscellaneous Rea

Modbus Read, Write and Override Parameters plus Exception Codes 4/07 UDC2500 Universal Digital Controller Product Manual 193 10.5 Setpoints Overvi

Modbus Read, Write and Override Parameters plus Exception Codes 194 UDC2500 Universal Digital Controller Product Manual 4/07 10.6 Using a Computer

Modbus Read, Write and Override Parameters plus Exception Codes 4/07 UDC2500 Universal Digital Controller Product Manual 195 Associated Parameters

Installation 4/07 UDC2500 Universal Digital Controller Product Manual 7 2 Installation 2.1 Overview Introduction Installation of the UDC2500 consist

Modbus Read, Write and Override Parameters plus Exception Codes 196 UDC2500 Universal Digital Controller Product Manual 4/07 10.7 Configuration Par

Modbus Read, Write and Override Parameters plus Exception Codes 4/07 UDC2500 Universal Digital Controller Product Manual 197 Parameter Description R

Modbus Read, Write and Override Parameters plus Exception Codes 198 UDC2500 Universal Digital Controller Product Manual 4/07 10.7.2 SP Ramp/Rate/Pro

Modbus Read, Write and Override Parameters plus Exception Codes 4/07 UDC2500 Universal Digital Controller Product Manual 199 Parameter Description R

Modbus Read, Write and Override Parameters plus Exception Codes 200 UDC2500 Universal Digital Controller Product Manual 4/07 Parameter Description R

Modbus Read, Write and Override Parameters plus Exception Codes 4/07 UDC2500 Universal Digital Controller Product Manual 201 10.7.3 Accutune Table 1

Modbus Read, Write and Override Parameters plus Exception Codes 202 UDC2500 Universal Digital Controller Product Manual 4/07 10.7.4 Algorithm Table

Modbus Read, Write and Override Parameters plus Exception Codes 4/07 UDC2500 Universal Digital Controller Product Manual 203 10.7.5 Output Algorithm

Modbus Read, Write and Override Parameters plus Exception Codes 204 UDC2500 Universal Digital Controller Product Manual 4/07 10.7.6 Input 1 Table 10

Modbus Read, Write and Override Parameters plus Exception Codes 4/07 UDC2500 Universal Digital Controller Product Manual 205 Parameter Description R

Installation 8 UDC2500 Universal Digital Controller Product Manual 4/07 Pre-installation Information If the controller has not been removed from its

Modbus Read, Write and Override Parameters plus Exception Codes 206 UDC2500 Universal Digital Controller Product Manual 4/07 Parameter Description R

Modbus Read, Write and Override Parameters plus Exception Codes 4/07 UDC2500 Universal Digital Controller Product Manual 207 10.7.7 Input 2 Table 10

Modbus Read, Write and Override Parameters plus Exception Codes 208 UDC2500 Universal Digital Controller Product Manual 4/07 Parameter Description R

Modbus Read, Write and Override Parameters plus Exception Codes 4/07 UDC2500 Universal Digital Controller Product Manual 209 10.7.8 Control Table 10

Modbus Read, Write and Override Parameters plus Exception Codes 210 UDC2500 Universal Digital Controller Product Manual 4/07 Parameter Description R

Modbus Read, Write and Override Parameters plus Exception Codes 4/07 UDC2500 Universal Digital Controller Product Manual 211 10.7.9 Options Table 1

Modbus Read, Write and Override Parameters plus Exception Codes 212 UDC2500 Universal Digital Controller Product Manual 4/07 Parameter Description R

Modbus Read, Write and Override Parameters plus Exception Codes 4/07 UDC2500 Universal Digital Controller Product Manual 213 10.7.10 Communications

Modbus Read, Write and Override Parameters plus Exception Codes 214 UDC2500 Universal Digital Controller Product Manual 4/07 10.7.11 Alarms Table 10

Modbus Read, Write and Override Parameters plus Exception Codes 4/07 UDC2500 Universal Digital Controller Product Manual 215 Parameter Description R

Installation 4/07 UDC2500 Universal Digital Controller Product Manual 9 Specifications Controller Output Types Electromechanical Relays (One or Two)

Modbus Read, Write and Override Parameters plus Exception Codes 216 UDC2500 Universal Digital Controller Product Manual 4/07 Parameter Description R

Modbus Read, Write and Override Parameters plus Exception Codes 4/07 UDC2500 Universal Digital Controller Product Manual 217 10.7.12 Display Table 1

Modbus Read, Write and Override Parameters plus Exception Codes 218 UDC2500 Universal Digital Controller Product Manual 4/07 10.8 Modbus RTU Except

Modbus Read, Write and Override Parameters plus Exception Codes 4/07 UDC2500 Universal Digital Controller Product Manual 219 Query Example: Internal

Ethernet TCP/IP 220 UDC2500 Universal Digital Controller Product Manual 4/07 11 Ethernet TCP/IP 11.1 Overview Ethernet parameters can only be conf

Further information 4/07 UDC2500 Universal Digital Controller Product Manual 221 12 Further information 12.1 Modbus RTU Serial Communications Refer

Index 222 UDC2500 Universal Digital Controller Product Manual 4/07 13 Index A Aborting Accutune, 109 Accutune Error Codes, 109 Accutune Error Status

4/07 UDC2500 Universal Digital Controller Product Manual 223 Ethernet Communications Address, 133, 134 Ethernet Configuration Screen, 84 Ethernet C

224 UDC2500 Universal Digital Controller Product Manual 4/07 Option Status, 191 Output Algorithm, 51 Output Calibration, 151 Output Limit, 65 Outpu

4/07 UDC2500 Universal Digital Controller Product Manual 225 Software Version Number, 160 Solid State Relay Output, 25 SP Ramp Set Up Group, 39 SP

Installation 10 UDC2500 Universal Digital Controller Product Manual 4/07 Specifications RS422/485 Modbus RTU Communications Interface (Optional) Bau

Sales and Service 226 UDC2500 Universal Digital Controller Product Manual 4/07 14 Sales and Service For application assistance, current specificatio

4/07 UDC2500 Universal Digital Controller Product Manual 227

228 UDC2500 Universal Digital Controller Product Manual 4/07

Installation 4/07 UDC2500 Universal Digital Controller Product Manual 11 Environmental and Operating Conditions Parameter Reference Rated Operative

Installation 12 UDC2500 Universal Digital Controller Product Manual 4/07 2.3 Model Number Interpretation Introduction Write your controller’s model

Installation 4/07 UDC2500 Universal Digital Controller Product Manual 13 TABLE V - Product ManualsProduct Information on CD - English 0 _English (Ha

Installation 14 UDC2500 Universal Digital Controller Product Manual 4/07 2.4 Control and Alarm Relay Contact Information Control Relays ATTENTION C

Installation 4/07 UDC2500 Universal Digital Controller Product Manual 15 2.5 Mounting Physical Considerations The controller can be mounted on eithe

4/07 UDC2500 Universal Digital Controller Product Manual iii About This Document Abstract This document provides descriptions and procedures for th

Installation 16 UDC2500 Universal Digital Controller Product Manual 4/07 Mounting Method Before mounting the controller, refer to the nameplate on t

Installation 4/07 UDC2500 Universal Digital Controller Product Manual 17 2.6 Wiring 2.6.1 Electrical Considerations Line voltage wiring This control

Installation 18 UDC2500 Universal Digital Controller Product Manual 4/07 Digital equipment is especially sensitive to the effects of electrical nois

Installation 4/07 UDC2500 Universal Digital Controller Product Manual 19 2.7 Wiring Diagrams Identify Your Wiring Requirements To determine the appr

Installation 20 UDC2500 Universal Digital Controller Product Manual 4/07 Table 2-6 Universal Output Functionality and Restrictions Function of Oth

Installation 4/07 UDC2500 Universal Digital Controller Product Manual 21 selections, the Output 1 (HEAT) and Output 2 (COOL) signals will be present

Installation 22 UDC2500 Universal Digital Controller Product Manual 4/07 4 5 6 7 8 9 10 11 12 13 14 15 16 17 L1 L2/N 22 23 24 25 26 27 Earth Groun

Installation 4/07 UDC2500 Universal Digital Controller Product Manual 23 25 26 27 Use Thermocouple extension wire only Thermocouple RTDMillivolt o

Installation 24 UDC2500 Universal Digital Controller Product Manual 4/07 Volts Input mV or Volt source Milliamps Input– + 22 mA+23 V+24 –1Input #2

Installation 4/07 UDC2500 Universal Digital Controller Product Manual 25 If the load current is less than the minimum rated value of 20 mA, then t

Introduction 4/07 UDC2500 Universal Digital Controller Product Manual iv Symbol Definitions The following table lists those symbols used in this doc

Installation 26 UDC2500 Universal Digital Controller Product Manual 4/07 Alarm Relay#1L1 L2/N 4 5 7 8 9 N.C.N.O.Time Simplex2 3 Alarm #2 is no

Installation 4/07 UDC2500 Universal Digital Controller Product Manual 27 Alarm Relay#1Out Relay#1L1 L2/N 4 5 7 8 9 N.O.N.C.N.O. Cool Relay Loa

Installation 28 UDC2500 Universal Digital Controller Product Manual 4/07 20 21 5 6 Control Relay #1 Motor Power Supply Close (CC

Installation 4/07 UDC2500 Universal Digital Controller Product Manual 29 1 Do not run the communications lines in the same conduit as AC power. D–D

Installation 30 UDC2500 Universal Digital Controller Product Manual 4/07 Table 2-7 Terminals for connecting a UDC to a MDI Compliant Hub or Switch

Installation 4/07 UDC2500 Universal Digital Controller Product Manual 31 Configure:A2S1TY = NONE A2S2TY = NONE 2 Wire Transmitter _ + INPUT 1OUTPUT

Configuration 32 UDC2500 Universal Digital Controller Product Manual 4/07 3 Configuration 3.1 Overview Introduction Configuration is a dedicated ope

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 33 3.2 Configuration Prompt Hierarchy Table 3-2 Configuration Prompt Hierar

Configuration 34 UDC2500 Universal Digital Controller Product Manual 4/07 3.3 Configuration Procedure Introduction Each of the Set Up groups and the

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 35 3.4 Tuning Set Up Group Introduction Tuning consists of establishing the

Introduction v UDC2500 Universal Digital Controller Product Manual 4/07 Contents 1 INTRODUCTION ...

Configuration 36 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 37 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 38 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 39 3.5 SP Ramp Set Up Group Introduction Set Point Ramp, Set Point Programs

Configuration 40 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 41 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 42 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 43 3.6 Accutune Set Up Group Introduction Accutune III automatically calcula

Configuration 44 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompts Table 3-6 ATUNE Group (Numeric Code 300) Function Prompt

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 45 Function Prompt Lower Display Selection or Range of Setting Upper Display

Introduction 4/07 UDC2500 Universal Digital Controller Product Manual vi 4 MONITORING AND OPERATING THE CONTROLLER...

Configuration 46 UDC2500 Universal Digital Controller Product Manual 4/07 3.7 Algorithm Set Up Group Introduction This data deals with various algo

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 47 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 48 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 49 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 50 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 51 3.8 Output Set Up Group Introduction This group deals with various output

Configuration 52 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 53 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 54 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 55 3.9 Input 1 Set Up Group Introduction This data deals with various parame

Introduction vii UDC2500 Universal Digital Controller Product Manual 4/07 5.5 Input 1 Calibration Procedure...

Configuration 56 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 57 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 58 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 59 3.10 Input 2 Set Up Group Introduction This data deals with various para

Configuration 60 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 61 3.11 Control Set Up Group Introduction The functions listed in this grou

Configuration 62 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 63 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 64 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 65 Function Prompt Lower Display Selection or Range of Setting Upper Display

Introduction 4/07 UDC2500 Universal Digital Controller Product Manual viii 10.4.1 Register Addresses for Read Onlys...

Configuration 66 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 67 3.12 Options Group Introduction The Options group lets you configure th

Configuration 68 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 69 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 70 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 71 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 72 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 73 3.13 Communications Group Introduction The Communications group lets yo

Configuration 74 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Displa

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 75 Function Prompt Lower Display Selection or Range of Setting Upper Displa

Introduction ix UDC2500 Universal Digital Controller Product Manual 4/07 Tables Table 2-1 Condensed Specifications ________________________________

Configuration 76 UDC2500 Universal Digital Controller Product Manual 4/07 3.14 Alarms Set Up Group Introduction An alarm is an indication that an

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 77 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 78 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 79 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 80 UDC2500 Universal Digital Controller Product Manual 4/07 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 81 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 82 UDC2500 Universal Digital Controller Product Manual 4/07 3.15 Display Set Up Group Introduction This group includes selections for

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 83 Function Prompt Lower Display Selection or Range of Setting Upper Display

Configuration 84 UDC2500 Universal Digital Controller Product Manual 4/07 3.16 P.I.E. Tool Ethernet and Email Configuration Screens Introduction T

Configuration 4/07 UDC2500 Universal Digital Controller Product Manual 85 WARNING After you change the IP Address, you will no longer be able to com