Honeywell Universal Digital Controller UDC 3300 User Manual

Sensing and ControlUDC 3300Universal Digital ControllerProduct Manual51-52-25-55D4/00

x UDC 3300 Controller Product Manual 4/00Table 5-5 Error Messages...

88 UDC 3300 Process Controller Product Manual 4/004.5 Accutune Set Up GroupIntroductionAccutune continuously adjusts the PID parameters in response t

4/00 UDC 3300 Process Controller Product Manual 89Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionACCUTUNEDISABLTUNESPT

90 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionKPG*0.10 to 10.00 PRO

4/00 UDC 3300 Process Controller Product Manual 91Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionAT ERRORorAT ERR 2(de

92 UDC 3300 Process Controller Product Manual 4/004.6 Algorithm Data Set Up GroupIntroductionThis data deals with various algorithms residing in the

4/00 UDC 3300 Process Controller Product Manual 93Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionCONT ALGPID A ATTENTI

94 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionCONT ALG(continued)3P

4/00 UDC 3300 Process Controller Product Manual 95Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionPID A ATTENTION PID

96 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionTIMERENABLEDISABLTIME

4/00 UDC 3300 Process Controller Product Manual 97Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionFFWDMu FEEDFORWARD MU

4/00 UDC 3300 Controller Product Manual xiTable 9-2 Procedure for Identifying the Software Version...

98 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionCARB B CARBON POTENTI

4/00 UDC 3300 Process Controller Product Manual 99Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionALG1 INAINP 1INP 2LP1

100 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionINP ALG2 ATTENTION •

4/00 UDC 3300 Process Controller Product Manual 101Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionPCT H21.0 to 99.0 (%

102 UDC 3300 Process Controller Product Manual 4/00Figure 4-1 Example of Mass Flow Compensation using Multiplier/Divider AlgorithmExample - Mass Flow

4/00 UDC 3300 Process Controller Product Manual 103Figure 4-1 Example of Mass Flow Compensation using Multiplier/Divider Algorithm, continuedExample

104 UDC 3300 Process Controller Product Manual 4/00Table 4-5 Algorithm Group Definitions, ContinuedLower DisplayPromptUpper DisplayRange of Settingor

4/00 UDC 3300 Process Controller Product Manual 105Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinition8SEG CH2DISABLINPUT1

106 UDC 3300 Process Controller Product Manual 4/00Figure 4-2 Example of Eight Segment CharacterizerNXnYn0123456780.005.0010.0020.0031.0045.0060.0080.

4/00 UDC 3300 Process Controller Product Manual 107Table 4-5 Algorithm Group Definitions, ContinuedLower DisplayPromptUpper DisplayRange of Settingor

xii UDC 3300 Controller Product Manual 4/00

108 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionTOT RATESECONDMINUTE

4/00 UDC 3300 Process Controller Product Manual 1094.7 Output Algorithm Parameters Set Up GroupIntroductionThis data deals with various output types

110 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionOUT ALG(continued)CU

4/00 UDC 3300 Process Controller Product Manual 111Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionOUT2 ALGNONETIMECURR

112 UDC 3300 Process Controller Product Manual 4/004.8 Input 1 Parameters Set Up GroupIntroductionThese are the parameters required for Input 1: actu

4/00 UDC 3300 Process Controller Product Manual 113Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionXMITTERSelect one fr

114 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionIN1 LO–999. To 9999.

4/00 UDC 3300 Process Controller Product Manual 115Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionEMISSIV10.01 to 1.00

116 UDC 3300 Process Controller Product Manual 4/004.9 Input 2 Parameters Set Up GroupIntroductionThese are the parameters required for Input 2: actu

4/00 UDC 3300 Process Controller Product Manual 1174.10 Input 3 Parameters Set Up GroupIntroductionThese are the parameters required for Input 3: ac

4/00 UDC 3300 Controller Product Manual 1Section 1 – Overview1.1 IntroductionFunctionThe UDC 3300 is a microprocessor-based stand alone controller. It

118 UDC 3300 Process Controller Product Manual 4/004.11 Loop 1 Control Parameters Set Up GroupIntroductionThe functions listed in this group deal wi

4/00 UDC 3300 Process Controller Product Manual 119Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionPID SETS(continued)2

120 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionRSP SRCNONEINP 2IN A

4/00 UDC 3300 Process Controller Product Manual 121Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionAM SP LAST MODE/LAST

122 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionOUTLoLIM–5.0 to 105

4/00 UDC 3300 Process Controller Product Manual 123Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionMAN OUT0 to 100 % PO

124 UDC 3300 Process Controller Product Manual 4/004.12 Loop 2 Control Parameters Set Up GroupIntroductionThe functions listed in this group deal wi

4/00 UDC 3300 Process Controller Product Manual 125Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionPID SETS(continued)2

126 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionRSP SRCNONEINP 2IN A

4/00 UDC 3300 Process Controller Product Manual 127Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionREVRSE REVERSE ACTIN

2 UDC 3300 Controller Product Manual 4/00EMC Classification: Group 1, Class A, ISM Equipment (EN55011,emissions), Industrial Equipment (EN50082-2, imm

128 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionFAILSAFE0 to 100 % F

4/00 UDC 3300 Process Controller Product Manual 1294.13 Options Set Up GroupIntroductionConfigure the remote mode switch (Digital Inputs) to a speci

130 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionAUX OUTDEVDEVIATION

4/00 UDC 3300 Process Controller Product Manual 131Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionAUX OUT(continued)CB

132 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionDIG IN 1(continued)T

4/00 UDC 3300 Process Controller Product Manual 133Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionDIG IN 1(continued)A

134 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionDIG IN 1(continued)H

4/00 UDC 3300 Process Controller Product Manual 1354.14 Communications Set Up GroupIntroductionThis option allows the controller to be connected to

136 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionSHEDTIME0 to 255 SHE

4/00 UDC 3300 Process Controller Product Manual 137Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionSHEDMODELASTTOAUTOFS

4/00 UDC 3300 Controller Product Manual 31.2 Operator InterfaceDisplays and indicatorsFigure 1-1 shows the operator interface and defines the displays

138 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionLOOPBACKDISABLENABLE

4/00 UDC 3300 Process Controller Product Manual 1394.15 Alarms Set Up GroupIntroductionAn alarm is an indication that an event that you have configu

140 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionA2S2 VAL*Value in en

4/00 UDC 3300 Process Controller Product Manual 141Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionA1S2TYPESame as A1S1

142 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionAL HYST0.0 to 100.0

4/00 UDC 3300 Process Controller Product Manual 1434.16 Display Parameters Set Up GroupIntroductionThis group includes selections for Decimal place,

144 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionLANGUAGEENGLISFRENCH

4/00 UDC 3300 Process Controller Product Manual 145Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionTIME1 (continued)GSO

146 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinition(continued)TUNE2Fail

4/00 UDC 3300 Controller Product Manual 147Section 5 – Operation5.1 OverviewIntroductionThis section gives you all the information necessary to monito

4 UDC 3300 Controller Product Manual 4/00Function of keysTable 1-1 shows each key on the operator interface and defines itsfunction.Table 1-1 Function

148 UDC 3300 Controller Product Manual 4/005.2 How to Power Up the ControllerApply powerWhen power is applied, the controller will run three diagnost

4/00 UDC 3300 Controller Product Manual 149Check the displays andkeysUse the procedure in Table 5-2 to run the display and key test.Table 5-2 Procedur

150 UDC 3300 Controller Product Manual 4/005.3 Entering a Security CodeIntroductionThe LOCKOUT feature in the UDC 3300 is used to inhibit changes (vi

4/00 UDC 3300 Controller Product Manual 1515.4 Monitoring Your ControllerOperator interfaceThe indicators and displays on the operator interface let

152 UDC 3300 Controller Product Manual 4/00AnnunciatorsThe following annunciator functions have been provided:A visual indication of each alarmALM 1 2

4/00 UDC 3300 Controller Product Manual 153Viewing the operatingparametersPress the LOWER DISPLAY key to scroll through the operatingparameters lis

154 UDC 3300 Controller Product Manual 4/00Diagnostic errormessagesThe UDC 3300 performs background tests to verify data and memoryintegrity. If there

4/00 UDC 3300 Controller Product Manual 1555.5 Start-up ProcedureProcedureThe Start-up procedure is given in Table 5-6.Table 5-6 Procedure for Startin

156 UDC 3300 Controller Product Manual 4/005.6 Operating ModesAvailable modesThe controller can operate in any of three basic modes:• Manual—One or Tw

4/00 UDC 3300 Controller Product Manual 157What happens whenyou change modesTable 5-8 explains what happens to the controller when you switch fromone

4/00 UDC 3300 Controller Product Manual 5Key FunctionLOWERDISPLAY1PV = For Cascade or 2 Loops2PV = For Cascade or 2 LoopsAUX = Auxiliary OutputOC1 = C

158 UDC 3300 Controller Product Manual 4/00Selecting manual orautomatic modeAn alternate action switch places the controller in the Automatic orManual

4/00 UDC 3300 Controller Product Manual 159Position proportionalbackup modeThis feature provides for Position Proportional models to automaticallychan

160 UDC 3300 Controller Product Manual 4/005.7 SetpointsIntroductionYou can configure the following setpoints for the UDC 3300 controller.• A single l

4/00 UDC 3300 Controller Product Manual 161Changing local setpoint1, 2, or 3Use the procedure in Table 5-11 to change any of the local setpointvalues.

162 UDC 3300 Controller Product Manual 4/00Enabling (or disabling)the remote setpointUse the procedure in Table 5-12 to enable the remote setpoint sou

4/00 UDC 3300 Controller Product Manual 1635.8 Setpoint Ramp RateConfigurationYou can configure a Setpoint Ramp Rate that will apply to any Localsetp

164 UDC 3300 Controller Product Manual 4/005.9 Single Setpoint RampConfiguring thesetpoint rampYou can configure a single setpoint ramp to occur betw

4/00 UDC 3300 Controller Product Manual 165Step Operation Press Action5Set the FinalSetpoint valueFUNCTION L1/L2Lower DisplayUpper DisplayFINAL SPThe

166 UDC 3300 Controller Product Manual 4/00Running the setpointrampRunning a Setpoint Ramp includes starting, holding, viewing the ramptime, ending th

4/00 UDC 3300 Controller Product Manual 167Step Operation Press Action6Change setpointduring Holdmode orto change the “HELD” setpoint if the ramp ison

6 UDC 3300 Controller Product Manual 4/00

168 UDC 3300 Controller Product Manual 4/005.10 Using Two Sets of Tuning ConstantsIntroductionYou can use two sets of tuning constants for single out

4/00 UDC 3300 Controller Product Manual 169Set switchover valueIf you select 2 PVSW or 2 SPSW, you must set a value at which the setswill switch over.

170 UDC 3300 Controller Product Manual 4/00Switch between twosets via the keyboard(without automaticswitchover)This procedure is operational only if 2

4/00 UDC 3300 Controller Product Manual 1715.11 Alarm SetpointsIntroductionAn alarm consists of a relay contact and an operator interface indication.T

172 UDC 3300 Controller Product Manual 4/005.12 Two Loops of Control OverviewIntroductionThe UDC 3300 can operate using two independent loops of cont

4/00 UDC 3300 Controller Product Manual 173Functional overviewFigure 5-2 is a block diagram of a Loop 1 of a single loop controller andLoop 1 and Loop

174 UDC 3300 Controller Product Manual 4/00Internal cascadeFigure 5-3 is a block diagram of internal Cascade for a 2-loop controller.Figure 5-3 Functi

4/00 UDC 3300 Controller Product Manual 175Figure 5-4 is a block diagram of the Hi/Lo Override Selector.Figure 5-4 Hi/Lo Override SelectorHI/LO OVERRI

176 UDC 3300 Controller Product Manual 4/00Two-loop restrictionsTable 5-23 gives two-loop functionality and restrictions for controllerswith two curre

4/00 UDC 3300 Controller Product Manual 1775.13 Configuring Two Loops of ControlSelect 2-loop algorithmThe procedure in Table 5-24 shows you how sele

4/00 UDC 3300 Controller Product Manual 7Section 2 – Installation2.1 OverviewIntroductionInstallation of the UDC 3300 Controller consists of mounting

178 UDC 3300 Controller Product Manual 4/00Step Operation Press Action3Select Loop 2algorithmsFUNCTION LOOP 1/2until you see:OUT2 ALGLower DisplayUppe

4/00 UDC 3300 Controller Product Manual 179Select tuningparameters for eachgroupThe procedure in Table 5-27 shows you how select the TuningParameters.

180 UDC 3300 Controller Product Manual 4/005.14 Monitoring Two Loops of ControlIntroductionMonitoring two individual loops of control or internal Cas

4/00 UDC 3300 Controller Product Manual 1815.15 Operating Two Loops of ControlLoop operationOperation of two individual loops of control is identical

182 UDC 3300 Controller Product Manual 4/005.16 Three Position Step Control AlgorithmIntroductionThe Three Position Step Control algorithm (Loop 1 on

4/00 UDC 3300 Controller Product Manual 1835.17 Input Math AlgorithmsIntroductionIf selected via Math options, this controller has two input algorith

184 UDC 3300 Controller Product Manual 4/008-segmentcharacterizationThis is available as part of the Math Algorithm option. Two 8- selectionscan made

4/00 UDC 3300 Controller Product Manual 185Alarm on totalizervalueThe alarm type configuration includes an Alarm on Totalizer value. Thisallows an ala

186 UDC 3300 Controller Product Manual 4/005.18 Digital Input Option (Remote Switching)IntroductionThe Digital Input option detects the state of exte

4/00 UDC 3300 Controller Product Manual 187DIG IN1 orDIG IN2SelectionsDisplay Indication Action on Contact ClosureReturns (toggles) to original state

ii UDC 3300 Controller Product Manual 4/00Copyright, Notices, and TrademarksPrinted in U.S.A. – © Copyright 2000 by HoneywellRevision D – April, 2000W

8 UDC 3300 Controller Product Manual 4/00Pre-installationinformationIf the controller has not been removed from its shipping carton, inspectthe carton

188 UDC 3300 Controller Product Manual 4/00Keyboard operationFront panel keys have no effect on the digital input action in the closedstate.Digital in

4/00 UDC 3300 Controller Product Manual 189Table 5-32 Digital Inputs 1 and 2 CombinationDIG IN1 DIG COMB Action ExampleNONEAny Selection No action wil

190 UDC 3300 Controller Product Manual 4/005.19 Auto/Manual StationIntroductionWhen you select “AM STA” (auto manual station) under the Option SetUp g

4/00 UDC 3300 Controller Product Manual 191DescriptionThe “AM STA” selection of digital input creates a repeater station whenthe digital input is clos

192 UDC 3300 Controller Product Manual 4/00StepPress SET UPto Select SetUp GroupPress FUNC toSelectFunctionPromptsPress ▲ ▼to EnterValue orSelectionRe

4/00 UDC 3300 Controller Product Manual 1935.20 Fuzzy Overshoot SuppressionIntroductionFuzzy Overshoot Suppression minimizes overshoot after a setpoi

194 UDC 3300 Controller Product Manual 4/005.21 AccutuneIntroductionThere are several types of Accutune from which to choose:• (TUNE) Demand Tuning—Tu

4/00 UDC 3300 Controller Product Manual 195RulesTable 5-34 is a list of rules for Accutune.Table 5-34 Accutune Rules and RegulationsTUNE SP* Applicabl

196 UDC 3300 Controller Product Manual 4/00Starting TUNE(demand) tuningAfter TUNE or TUN+PV has been enabled, use the procedure in Table5-35 to start

4/00 UDC 3300 Controller Product Manual 197Using TUNE at start-upfor duplex (heat/cool)After TUNE or TUN+PV has been enabled, use the procedure in Tab

4/00 UDC 3300 Controller Product Manual 9Design (continued)Isolation (Functional)AC Power: Is electrically isolated from all other inputs and outputs

198 UDC 3300 Controller Product Manual 4/00Using SP tuning atstart-upAfter SP or PV+PV has been enabled, use the procedure in Table 5-37 touse SP tuni

4/00 UDC 3300 Controller Product Manual 199Using SP tuning atstart-up for duplex(heat/cool)After SP or SP+PV has been enabled, use the procedure in Ta

200 UDC 3300 Controller Product Manual 4/00RetuningThe controller will evaluate current tuning as SP changes occur. Whenretuning is required, the cont

4/00 UDC 3300 Controller Product Manual 201Error promptTable 5-39 lists the Accutune error prompts and their definitions.Table 5-39 Accutune* Error Pr

202 UDC 3300 Controller Product Manual 4/005.22 Carbon PotentialIntroductionFigure 5-6 shows a UDC 3300 controller being used to control the carbonpot

4/00 UDC 3300 Controller Product Manual 203DiagramFigure 5-6 is a diagram illustrating the application of the UDC 3300 forcarbon potential control.Fig

204 UDC 3300 Controller Product Manual 4/005.23 HealthWatchIntroductionThe HealthWatch feature puts diagnostic data at your fingertips so youcan monit

4/00 UDC 3300 Controller Product Manual 205Section 6 – Setpoint Ramp/Soak Programming Option6.1 OverviewWhat is programming?The term “programming” is

206 UDC 3300 Controller Product Manual 4/006.2 Program ContentsWhat you will configureBasically, you will configure all the data that is relevant to e

4/00 UDC 3300 Controller Product Manual 207Guaranteed soakEach soak segment can have a deviation value of from 0 to ± 99 whichguarantees the value for

10 UDC 3300 Controller Product Manual 4/00Design (continued)Digital Inputs(Optional) (Isolated)+15 Vdc source for external dry contacts or isolated so

208 UDC 3300 Controller Product Manual 4/00Ramp unitThis determines the engineering units for the ramp segments.The selections are:TIME = Hours.Minute

4/00 UDC 3300 Controller Product Manual 2096.3 Drawing a Ramp/Soak ProfileRamp/Soak ProfileexampleBefore you do the actual configuration, we recommen

210 UDC 3300 Controller Product Manual 4/00Program Record SheetDraw your ramp/soak profile on the record sheet shown in Figure 6-2 andfill in the asso

4/00 UDC 3300 Controller Product Manual 2116.4 Entering the Setpoint Program DataIntroductionThe procedure listed in Table 6-1 tells you what keys to

212 UDC 3300 Controller Product Manual 4/00Table 6-2 Prompt Hierarchy and Available SelectionsPrompt(LowerDisplay)Definition Value or Selection (use ▲

4/00 UDC 3300 Controller Product Manual 213Prompt(LowerDisplay)Definition Value or Selection (use ▲ or ▼)(Upper Display)SEG2 SPSegment #2 Soak Setpoin

214 UDC 3300 Controller Product Manual 4/006.5 Run/Monitor the ProgramIntroductionMake sure all the “SP PROG” function prompts under the Set Up group

4/00 UDC 3300 Controller Product Manual 215Function Press ResultExternal ProgramReset“To Begin”If Remote Switching (Digital Input option) ispresent on

216 UDC 3300 Controller Product Manual 4/00Function Press ResultViewing the numberof cycles left in theprogramLOWER DISPLAYuntil you seeUpper Display“

4/00 UDC 3300 Controller Product Manual 217SP programming tipsTable 6-4 gives procedures for restarting, advancing, and changing thecurrent segment ti

4/00 UDC 3300 Controller Product Manual 11Environmental and Operating ConditionsParameter Reference Rated OperativeLimitsTransportation andStorageAmbi

218 UDC 3300 Controller Product Manual 4/00

4/00 UDC 3300 Process Controller Product Manual 219Section 7 – Input Calibration7.1 OverviewIntroductionThis section describes the field calibration p

220 UDC 3300 Process Controller Product Manual 4/007.2 Minimum and Maximum Range ValuesSelect the range valuesYou should calibrate the controller for

4/00 UDC 3300 Process Controller Product Manual 2217.3 Preliminary InformationCalibration stepsUse the following steps when calibrating an input.Step

222 UDC 3300 Process Controller Product Manual 4/00Equipment neededTable 7-2 lists the equipment you will need to calibrate the specific typesof input

4/00 UDC 3300 Process Controller Product Manual 2237.4 Input #1, #2, or #3 Set Up WiringThermocouple inputsusing an ice bathReferring to Figure 7-2,

224 UDC 3300 Process Controller Product Manual 4/00Thermocouple inputsusing a precisionresistorReferring to Figure 7-3, wire the controller according

4/00 UDC 3300 Process Controller Product Manual 225RTD inputsUse the copper leads and connect the calibrator to the rear terminals ofInput #1 or #2. S

226 UDC 3300 Process Controller Product Manual 4/00Radiamatic, millivolts,or volts (except 0 to 10volts) inputsUse the copper leads and connect the ca

4/00 UDC 3300 Process Controller Product Manual 227 0 to 10 volt inputsUse the copper leads and connect the calibrator to the rear terminals ofInput #

12 UDC 3300 Controller Product Manual 4/002.2 Model Number InterpretationModel numberThe model number interpretationis shown in Figure 2-1. Write the

228 UDC 3300 Process Controller Product Manual 4/00 4 to 20 mA inputsUse the copper leads and connect the calibrator to the rear terminals ofInput #1,

4/00 UDC 3300 Process Controller Product Manual 2297.5 Input #1, #2, or #3 Calibration ProcedureIntroductionApply power and allow the controller to w

230 UDC 3300 Process Controller Product Manual 4/00Step Description Press Action3Calibrate 100 %FUNCTION LOOP 1/2You will see:INn SPANLower DisplayAPP

4/00 UDC 3300 Process Controller Product Manual 2317.6 Restoring Factory CalibrationHow to restore itThe factory calibration constants for all the in

232 UDC 3300 Process Controller Product Manual 4/00Step Operation Press Action/ResultFUNCTION LOOP 1/2until the lower display rolls through the restof

4/00 UDC 3300 Controller Product Manual 233Section 8 – Output Calibration8.1 OverviewIntroductionThis section describes the field calibration procedur

234 UDC 3300 Controller Product Manual 4/008.2 Current Proportional Output CalibrationIntroductionCalibrate the controller so that the output provide

4/00 UDC 3300 Controller Product Manual 235ProcedureThe procedure for calibrating the Current Proportional Output is listed inTable 8-2. Make sure LOC

236 UDC 3300 Controller Product Manual 4/008.3 Position Proportional and Three Position Step Output CalibrationPosition proportionalcontrolWhen the U

4/00 UDC 3300 Controller Product Manual 237ProcedureThe procedure for calibrating the Position Proportional output and 3 Position Step control output

4/00 UDC 3300 Controller Product Manual 132.3 MountingPhysical considerationsThe controller can be mounted on either a vertical or tilted panel using

238 UDC 3300 Controller Product Manual 4/00Step Description Press Action or to select automatic or manual calibration.Lower DisplayUpper DisplayPOS PR

4/00 UDC 3300 Controller Product Manual 239Step Description Press Action or until the desired span value is reached in the upperdisplay.Lower DisplayU

240 UDC 3300 Controller Product Manual 4/008.4 Auxiliary Output CalibrationIntroductionCalibrate the controller so that the Auxiliary output provides

4/00 UDC 3300 Controller Product Manual 241ProcedureThe procedure for calibrating the Auxiliary Output is listed in Table 8-5.Make sure LOCKOUT in the

242 UDC 3300 Controller Product Manual 4/00

4/00 UDC 3300 Controller Product Manual 243Section 9 – Troubleshooting / Service9.1 OverviewIntroductionInstrument performance can be adversely affect

244 UDC 3300 Controller Product Manual 4/00Installation relatedproblemsRead the Installation section in this manual to make sure the UDC 3300has been

4/00 UDC 3300 Controller Product Manual 2459.2 Troubleshooting AidsOverall error messagesAn error message can occur• at power-up,• during continuous b

246 UDC 3300 Controller Product Manual 4/00Controller failuresymptomsOther failures may occur that deal with the Power, Output, or Alarms.Refer to the

4/00 UDC 3300 Controller Product Manual 2479.3 Power-up TestsWhat happens atpower-upWhen the controller is powered-up, three tests are run by the UDC

14 UDC 3300 Controller Product Manual 4/00Mounting methodBefore mounting the controller, refer to the nameplate on the inside of thecase and make a no

248 UDC 3300 Controller Product Manual 4/009.4 Status TestsIntroductionWhen required, the results of these tests can be checked to determine thereason

4/00 UDC 3300 Controller Product Manual 249Status TestsTable 9-5 lists the Status tests, the reason for their failure, and how tocorrect the failure.T

250 UDC 3300 Controller Product Manual 4/009.5 Background TestsIntroductionThe UDC 3300 performs on-going background tests to verify data andmemory in

4/00 UDC 3300 Controller Product Manual 251LowerDisplayReason for Failure How to Correct the ProblemINP1 RNGInput 1 out of range. The process input is

252 UDC 3300 Controller Product Manual 4/009.6 Controller Failure SymptomsIntroductionIn addition to the error message prompts, there are failure sym

4/00 UDC 3300 Controller Product Manual 2539.7 Troubleshooting ProceduresIntroductionThe troubleshooting procedures are listed in numerical order as t

254 UDC 3300 Controller Product Manual 4/00Procedure #2Table 9-9 explains how to troubleshoot Current Proportional Outputfailure symptoms.Table 9-9 Tr

4/00 UDC 3300 Controller Product Manual 255Procedure #3Table 9-10 explains how to troubleshoot Position Proportional Outputfailure symptoms.Table 9-10

256 UDC 3300 Controller Product Manual 4/00Procedure #4Table 9-11 explains how to troubleshoot Time Proportional Outputfailure.Table 9-11 Troubleshoot

4/00 UDC 3300 Controller Product Manual 257Procedure #5Table 9-12 explains how to troubleshoot Current/Time or Time/CurrentProportional Output failure

4/00 UDC 3300 Controller Product Manual 152.4 WiringElectricalconsiderationsThe controller is considered “rack and panel mounted equipment” perEN 6101

258 UDC 3300 Controller Product Manual 4/00Procedure #6Table 9-13 explains how to troubleshoot Alarm Relay Output failure.Table 9-13 Troubleshooting A

4/00 UDC 3300 Controller Product Manual 259Procedure #7Table 9-14 explains how to troubleshoot a Keyboard failure.Table 9-14 Troubleshooting a Keyboar

260 UDC 3300 Controller Product Manual 4/00Procedure #8Table 9-15 explains how to troubleshoot a Communications failure.Table 9-15 Troubleshooting a C

4/00 UDC 3300 Controller Product Manual 2619.8 Parts Replacement ProceduresIntroductionThese procedures tell you how to access and replace the follow

262 UDC 3300 Controller Product Manual 4/00How to remove thechassisRefer to Figure 9-1 for steps and follow the procedure listed in Table9-16.Table 9-

4/00 UDC 3300 Controller Product Manual 263How to replace thedisplay/keyboardassemblyRefer to Figure 9-2 and follow the procedure listed in Table 9-17

264 UDC 3300 Controller Product Manual 4/00How to remove theprinted wiring boardsfrom the chassisTo remove the printed wiring boards from the chassis,

4/00 UDC 3300 Controller Product Manual 265Printed wiring boardidentificationFigure 9-4 identifies each of the printed wiring boards that can bereplac

266 UDC 3300 Controller Product Manual 4/002nd input boardFollow the procedure listed in Table 9-19 to replace the Second Inputboard—P/N 30756715-501.

4/00 UDC 3300 Controller Product Manual 267Digital input boardFollow the procedure listed in Table 9-21 to replace the Digital Inputboard—P/N 30756696

16 UDC 3300 Controller Product Manual 4/00Permissible wirebundlingTable 2-3 shows which wire functions should be bundled together.NOTE For installatio

268 UDC 3300 Controller Product Manual 4/00Aux.Out/communications boardFollow the procedure listed in Table 9-22 to replace the following boards:• Aux

4/00 UDC 3300 Controller Product Manual 269MCU/output boardFollow the procedure listed in Table 9-23 to replace the followingMCU/output boards:Basic•

270 UDC 3300 Controller Product Manual 4/009.9 MaintenanceCleaningIf you find it necessary to clean the elastomer bezel, use mild soapy water.

4/00 UDC 3300 Controller Product Manual 271Section 10 – Parts List10.1 Exploded ViewIntroductionFigure 10-1 is an exploded view of the UDC 3300 Contro

272 UDC 3300 Controller Product Manual 4/00Parts identificationTable 10-1 lists the part numbers for the key numbers shown in theexploded view.Table 1

4/00 UDC 3300 Controller Product Manual 273Section 11 – Appendix A – Manual Tuning11.1 OverviewIntroductionWhen you tune a controller, there are some

274 UDC 3300 Controller Product Manual 4/0011.2 Time, Position, or Current Proportional Simplex ControlProcedureThe procedure listed in Table 11-1 gi

4/00 UDC 3300 Controller Product Manual 275Step Action10Enter the values of GAIN (or PB), RATE, and RESET in minutes (or repeatsper minute) into the U

276 UDC 3300 Controller Product Manual 4/0011.3 Time Proportional Duplex or Current Proportional Duplex ControlIntroductionFor HEAT/COOL applications

Index4/00 UDC 3300 Controller Product Manual 277%% Oxygen control, 203AAborting PV adaptive tuning, 200Accutune, 181Accutune, 194Accutune error prompt

4/00 UDC 3300 Controller Product Manual 17Wiring the controllerUsing the information contained in the model number, select theappropriate wiring diagr

Index278 UDC 3300 Controller Product Manual 4/00GGain, 80Gain 2, 81Gain scheduling, 119Gain Value for Gain Scheduling, 83grounding, 15Guaranteed soak,

Index4/00 UDC 3300 Controller Product Manual 279Relay Output, 22Remote mode switching, 181Remote setpoint, 162Remote setpoint source, 120, 126Remote s

Index280 UDC 3300 Controller Product Manual 4/00

Sensing and ControlHoneywell11 West Spring StreetFreeport, IL 6103251-52-25-55 Rev. D 0400 Printed in USA www.honeywell.com/sensing

4/00 UDC 3300 Controller Product Manual iiiAbout This DocumentAbstractThis manual describes the installation, configuration, operation, and maintenanc

18 UDC 3300 Controller Product Manual 4/002.5 Wiring DiagramsComposite wiringdiagramFigure 2-4 is a composite wiring diagram of the UDC 3300 controlle

4/00 UDC 3300 Controller Product Manual 19Line voltage wiringThis equipment is suitable for connection to 90-264 Vac or 24 Vac/dc,50/60 Hz, power supp

20 UDC 3300 Controller Product Manual 4/00Input #1/Input #2connectionsFigure 2-6 shows the wiring connections for Input #1 and Input #2.Figure 2-6 Inp

4/00 UDC 3300 Controller Product Manual 21Two HLAI replacesecond LLAIconnectionsFigure 2-7 shows the wiring connections for replacing the second LLAIw

22 UDC 3300 Controller Product Manual 4/00Time proportionaloutputThere are three types of Time Proportional outputs available on theUDC 3300.• Electro

4/00 UDC 3300 Controller Product Manual 23Time proportionaloutput, continuedFigure 2-9 shows the Output and Alarm wiring connections for modelswith So

24 UDC 3300 Controller Product Manual 4/00Time proportionaloutput, continuedFigure 2-10 shows the wiring connections for the external 10-amp SolidStat

4/00 UDC 3300 Controller Product Manual 25Time proportionaloutput, continuedFigure 2-11 shows the Output and Alarm wiring connections for modelswith O

26 UDC 3300 Controller Product Manual 4/00Current output/universal outputconnectionsFigure 2-12 shows the Output and Alarm wiring connections for mode

4/00 UDC 3300 Controller Product Manual 27Current output/universal outputconnections, continuedFigure 2-13 shows the Output and Alarm wiring connectio

iv UDC 3300 Controller Product Manual 4/00Symbol DefinitionsThe following table lists those symbols used in this document to denote certain conditions

28 UDC 3300 Controller Product Manual 4/00Position proportionaloutput connectionsFigure 2-14 shows the Output and Alarm wiring connections for modelsw

4/00 UDC 3300 Controller Product Manual 29Auxiliary outputconnectionsFigure 2-15 shows the wiring connections for the Auxiliary Output option(Models D

30 UDC 3300 Controller Product Manual 4/00Communications optionconnectionsThere are two types of Communications option available:• RS422/485/Modbus (M

4/00 UDC 3300 Controller Product Manual 31Figure 2-18 shows the wiring connections for the DMCS Communicationsoption (Model DC330X-XX-4XX).Figure 2-18

32 UDC 3300 Controller Product Manual 4/00Transmitter power for4-20 mA 2-wiretransmitter—opencollector alarm 2 outputThe wiring diagram example shown

4/00 UDC 3300 Controller Product Manual 33Transmitter power for4-20 mA 2-wiretransmitter—auxiliaryoutputThe wiring diagram example shown in Figure 2-2

34 UDC 3300 Controller Product Manual 4/002.6 Control and Alarm Relay Contact InformationControl relaysTable 2-7 lists the Control Relay contact info

4/00 UDC 3300 Process Controller Product Manual 35Section 3 – Configuration3.1 OverviewIntroductionConfiguration is a dedicated operation where you us

36 UDC 3300 Process Controller Product Manual 4/003.2 Configuration PromptsDiagram: prompthierarchyFigure 3-1 shows an overview of the UDC 3300 Set U

4/00 UDC 3300 Process Controller Product Manual 37Set Up Group Function PromptsINPUT 1IN1 TYPE XMITTER1 ANALYTIC IN1 HI IN1 LO RATIO 1 BIAS IN1 FILTER

4/00 UDC 3300 Controller Product Manual vTable of ContentsSECTION 1 – OVERVIEW...

38 UDC 3300 Process Controller Product Manual 4/003.3 How To Get StartedRead the configurationtipsRead “Configuration Tips” shown on the next page. T

4/00 UDC 3300 Process Controller Product Manual 393.4 Configuration TipsIntroductionListed below in Table 3-1 are some tips that will help you enter t

40 UDC 3300 Process Controller Product Manual 4/003.5 Configuration ProcedureIntroductionEach of the Set Up groups and their functions are pre-configu

4/00 UDC 3300 Process Controller Product Manual 41Step Operation Press Result4Select other FunctionParametersFUNCTION LOOP 1/2Successive presses of th

42 UDC 3300 Process Controller Product Manual 4/003.6 Loop 1 Tuning Parameters Set Up GroupFunction promptsTable 3-3 lists all the function prompts i

4/00 UDC 3300 Process Controller Product Manual 43Function PromptLower DisplayFunctionNameSelections orRange of SettingUpper DisplayFactorySettingRefe

44 UDC 3300 Process Controller Product Manual 4/003.7 Loop 2 Tuning Parameters Set Up Group (Cascade orTwo LoopsFunction promptsTable 3-4 lists all t

4/00 UDC 3300 Process Controller Product Manual 453.8 SP Ramp, SP Rate, or SP Programming Set Up GroupSingle Setpoint RampThe Setpoint Ramp Set Up gr

46 UDC 3300 Process Controller Product Manual 4/00Function PromptLower DisplayFunctionNameSelections orRange of SettingUpper DisplayFactorySettingRefe

4/00 UDC 3300 Process Controller Product Manual 473.9 Accutune Set Up GroupIntroductionThe Accutune Set Up group offers these selections:• FUZZYFuzzy

vi UDC 3300 Controller Product Manual 4/00SECTION 4 – CONFIGURATION PROMPT DEFINITIONS ... 794.1 Overview ...

48 UDC 3300 Process Controller Product Manual 4/00Function promptsTable 3-6 lists the function prompts in the Accutune Set Up group.Table 3-6 Accutune

4/00 UDC 3300 Process Controller Product Manual 493.10 Algorithm Data Set Up GroupIntroductionThis data deals with various algorithms residing in the

50 UDC 3300 Process Controller Product Manual 4/00Function PromptLower DisplayFunctionNameSelections orRange of SettingUpper DisplayFactorySettingRefe

4/00 UDC 3300 Process Controller Product Manual 51Function PromptLower DisplayFunctionNameSelections orRange of SettingUpper DisplayFactorySettingRefe

52 UDC 3300 Process Controller Product Manual 4/00Function PromptLower DisplayFunctionNameSelections orRange of SettingUpper DisplayFactorySettingRefe

4/00 UDC 3300 Process Controller Product Manual 533.11 Output Algorithm Parameters Set Up GroupIntroductionThis data deals with various Output types

54 UDC 3300 Process Controller Product Manual 4/003.12 Input 1 Parameters Set Up GroupIntroductionThis data deals with various parameters required to

4/00 UDC 3300 Process Controller Product Manual 55Function PromptLower DisplayFunctionNameSelections orRange of SettingUpper DisplayFactorySettingRefe

56 UDC 3300 Process Controller Product Manual 4/003.13 Input 2 Parameters Set Up GroupIntroductionThis data deals with various parameters required to

4/00 UDC 3300 Process Controller Product Manual 573.14 Input 3 Parameters Set Up GroupIntroductionThis data deals with various parameters required to

4/00 UDC 3300 Controller Product Manual viiSECTION 7 – INPUT CALIBRATION ...

58 UDC 3300 Process Controller Product Manual 4/003.15 Loop 1 Control Parameters Set Up GroupIntroductionThe functions listed in this group define ho

4/00 UDC 3300 Process Controller Product Manual 59Function PromptLower DisplayFunctionNameSelections orRange of SettingUpper DisplayFactorySettingRefe

60 UDC 3300 Process Controller Product Manual 4/003.16 Loop 2 Control Parameters Set Up GroupIntroductionThe functions listed in this group define ho

4/00 UDC 3300 Process Controller Product Manual 61Function PromptLower DisplayFunctionNameSelections orRange of SettingUpper DisplayFactorySettingRefe

62 UDC 3300 Process Controller Product Manual 4/003.17 Options Set Up GroupIntroductionThis data deals with various options that are available with y

4/00 UDC 3300 Process Controller Product Manual 63Function PromptLower DisplayFunctionNameSelections orRange of SettingUpper DisplayFactorySettingRefe

64 UDC 3300 Process Controller Product Manual 4/003.18 Communications Set Up GroupIntroductionThis data deals with the Communications option that is

4/00 UDC 3300 Process Controller Product Manual 65Function PromptLower DisplayFunctionNameSelections orRange of SettingUpper DisplayFactorySettingRefe

66 UDC 3300 Process Controller Product Manual 4/003.19 Alarms Set Up GroupIntroductionThis data deals with the Alarms function that is available with

4/00 UDC 3300 Process Controller Product Manual 67Function PromptLower DisplayFunctionNameSelections orRange of SettingUpper DisplayFactorySettingRefe

viii UDC 3300 Controller Product Manual 4/00FiguresFigure 1-1 Operator Interface Displays and Indicators...

68 UDC 3300 Process Controller Product Manual 4/00Function PromptLower DisplayFunctionNameSelections orRange of SettingUpper DisplayFactorySettingRefe

4/00 UDC 3300 Process Controller Product Manual 693.20 Display Parameters Set Up GroupIntroductionThis data deals with the Decimal Place, Units of Te

70 UDC 3300 Process Controller Product Manual 4/003.21 Calibration GroupCalibration dataThe prompts used here are for field calibration purposes. Refe

4/00 UDC 3300 Process Controller Product Manual 713.22 Maintenance Set Up GroupIntroductionThe Maintenance group prompts are part of the HealthWatch

72 UDC 3300 Process Controller Product Manual 4/00Function PromptLower DisplayFunctionNameSelections orRange of SettingUpper DisplayFactorySettingRefe

4/00 UDC 3300 Process Controller Product Manual 733.24 Configuration Record SheetBasic Model: DC330B-XX-XXXDMCS Model: DC330D-XX-XXXKeep a recordEnte

74 UDC 3300 Process Controller Product Manual 4/00GroupPromptFunctionPromptValue orSelectionFactorySettingGroupPromptFunctionPromptValue orSelectionFa

4/00 UDC 3300 Process Controller Product Manual 753.25 Configuration Record SheetExpanded Model: DC330E-XX-XXXKeep a recordEnter the value or selecti

76 UDC 3300 Process Controller Product Manual 4/00GroupPromptFunctionPromptValue orSelectionFactorySettingGroupPromptFunctionPromptValue orSelectionFa

4/00 UDC 3300 Process Controller Product Manual 77GroupPromptFunctionPromptValue orSelectionFactorySettingGroupPromptFunctionPromptValue orSelectionFa

4/00 UDC 3300 Controller Product Manual ixTablesTable 1-1 Function of Keys...

78 UDC 3300 Process Controller Product Manual 4/00

4/00 UDC 3300 Process Controller Product Manual 79Section 4 – Configuration Prompt Definitions4.1 OverviewIntroductionThis section provides informatio

80 UDC 3300 Process Controller Product Manual 4/004.2 Loop 1 Tuning Parameters Set Up GroupIntroductionTuning consists of establishing the appropriat

4/00 UDC 3300 Process Controller Product Manual 81Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionRSET MINorRSET RPM0.0

82 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionSECURITY0 to 4095 SEC

4/00 UDC 3300 Process Controller Product Manual 83Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionPVEUVAL1PVEUVAL2PVEUV

84 UDC 3300 Process Controller Product Manual 4/004.3 Loop 2 Tuning Parameters Set Up GroupIntroductionTuning 2 (Loop 2) consists of establishing the

4/00 UDC 3300 Process Controller Product Manual 854.4 Setpoint Ramp/Rate/Programming Set Up GroupIntroductionThis data deals with enabling Single Set

86 UDC 3300 Process Controller Product Manual 4/00Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionFINAL SPWithin setpoi

4/00 UDC 3300 Process Controller Product Manual 87Lower DisplayPromptUpper DisplayRange of Settingor SelectionParameterDefinitionEU/HRDN20 to 9999 eng